Aluminum Fabrication

LIGHTWEIGHT STRENGTH. PRODUCTION ACCURACY. ON-TIME DELIVERY.

The Aluminum Fabrication Partner OEMs Rely On

Aluminum is one of the most versatile materials in production manufacturing, and sourcing it well takes a fabricator with the right equipment, the right processes, and a genuine commitment to quality. Staub Manufacturing Solutions is the preferred aluminum fabrication partner for quality-minded OEMs, delivering precision-cut, formed, and welded aluminum components that meet your specifications every time. As an ISO 9001:2015 certified fabricator with over 20 years of experience, Staub has the people, equipment, and systems in place to handle your production aluminum needs reliably and cost-effectively.

What Makes Aluminum Fabrication Different

Aluminum requires tighter control during laser cutting to manage reflectivity, careful press brake setup to account for greater material springback, and specialized MIG and TIG welding techniques to prevent warping and maintain structural integrity. At Staub Manufacturing Solutions, our operators are experienced in working with a wide range of aluminum grades and thicknesses, from thin-gauge sheet stock used in enclosures and panels through heavier material used in structural brackets and frames. Our advanced fiber laser systems, CNC press brakes with adaptive bending technology, and robotic MIG welding cells are all well suited to the specific demands of aluminum production.

Why OEMs in Dayton, OH Choose Staub

Staub Manufacturing Solutions supplies OEMs across agriculture, commercial vehicle, custom electronics, commercial lighting, and food equipment with fabricated aluminum components they can count on. Every order is backed by ISO 9001:2015 certified quality, complete material traceability, and PPAP capability from Level 1 through Level 5. Laser cutting, forming, welding, and value-added services all happen under one roof at our 50,000-square-foot facility in southwest Ohio, keeping your supply chain simple and your lead times short.

Ready to get started? Contact Manufacturing Solutions today to discuss your project and find out why so many OEMs have made us their trusted source for aluminum fabrication.

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FABRICATION FAQ’S

Does Staub Manufacturing Solutions provide aluminum fabrication services?

Yes. Staub Manufacturing Solutions offers production aluminum fabrication for OEMs across a wide range of industries. Our capabilities include high-speed fiber laser cutting, CNC press brake forming, and MIG and TIG welding, all backed by ISO 9001:2015 certified quality. Whether you need laser-cut blanks, formed components, or complex welded aluminum assemblies, our team is ready to support your ongoing production program.

What aluminum grades and thicknesses does Staub work with?

We work with a wide range of aluminum grades and thicknesses commonly used in production manufacturing, from thin-gauge sheet stock through heavier material used in structural brackets and frames. If you have a specific grade or thickness requirement, connect with our sales team directly. They will review your drawings and specifications and confirm whether your application is a good fit for our production capabilities.

Is aluminum fabrication more challenging to produce than carbon steel or stainless steel?

Each material has its own unique characteristics. Aluminum requires tighter control during laser cutting to manage reflectivity, careful press brake setup to account for greater material springback, and specialized welding techniques to prevent warping. At Staub, our operators are trained and experienced in handling aluminum at every stage of the fabrication process, so these challenges are simply part of our standard production routine.

What kinds of aluminum components and assemblies does Staub produce?

Staub produces a broad range of fabricated aluminum products including laser-cut blanks, formed brackets, covers, enclosures, panels, frames, mounts, and complex multi-part welded assemblies. Our aluminum fabrication serves OEMs in commercial vehicle, agriculture, custom electronics, commercial lighting, and food equipment industries where light weight, strength, and surface appearance are all critical to the finished product.

How does Staub ensure consistent quality across high-volume aluminum fabrication runs?

Consistency is built into our process at every step. Our fiber laser systems and CNC press brakes with adaptive bending technology actively compensate for material variation, keeping dimensions within tolerance across every production shift. Every order is supported by detailed process plans, dedicated fixturing, and in-process inspection. Backed by ISO 9001:2015 certification and PPAP capability from Level 1 through Level 5, OEMs trust Staub to deliver the same high-quality aluminum components order after order.