Production Metal Fabrication in Dayton, OH

LASER-CUTTING, FORMING, WELDING, FINISHING AND MORE

FULL-SERVICE FABRICATION

Your customers expect the best from your products. That’s why you can’t buy fabricated sheet metal parts from just anywhere. You need to source with someone who shares the same high standards for fit, function and finish that you do.

As an ISO 9001:2015 certified contract fabricator, Staub has the people, equipment and processes in place to be able to handle your growing production needs. We are the supplier you can count on to make your critical carbon steel, aluminum and stainless steel fabrications.

Join the many OEM’s that have made Staub their preferred source for fabricated sheet metal components and complex welded assemblies.

TALK TO A FABRICATION EXPERT

SUPPLYING QUALITY OEM’S WITH…

Brackets
Mounts
Enclosures

Covers
Panels
Frames

Displays
Stands
Carts

Boxes
Weldments
Assemblies

OUR FABRICATION PROCESSES

1 LASER CUTTING

We use 6,000 watts of fiber-optic-delivered power to make sure your parts are cut precisely and fast (very, very fast!). And our integrated material handling automation keeps your costs low and production on schedule.

Cutting carbon steel, aluminum and stainless steel sheets up to 60″ x 120″

2 Forming

With the latest CNC press-brake technology, such as multi-axis part positioning, precision ram control, and crown correction, we have what’s needed to form all of your critical features, getting every bend right, every time.

Forming capability up to 120″ length and 190 tons of force

3 Welding

Our professional team of welders uses dedicated fixturing and customized process plans to ensure that each weld delivers the strength, consistency and look that you need.

MIG, TIG, Projection, Spot, and Robotic welding

4 Finishing

Whatever protective or decorative finish you need, we’ve got you (and your parts) covered.

Powder coating, e-coating, zinc plating, anodizing and more

5 And More

As a full-service contract manufacturer, we offer several other value-added services.

Mechanical assembly, inventory, kitting and packaging

Talk to us today about your production fabrication needs.

CONTACT STAUB

FABRICATION FAQ’S

Does Staub do prototype fabrication work?

We do everything we can to help our OEM customers bring their products to market. So, on
parts or assemblies that have future production demand, we work with them from the initial test
build, through the required PPAP run and on up to full production. As a general rule, though, we
don’t do stand-alone prototyping. We’ve found that non-production-oriented shops do a better
job with that type of work. If you’d like us to take a look at your specific requirement, please
Contact Us.

What is a typical turnaround time for a fabrication project?

Each project is different. Factors that affect the length of a production launch include, raw
material availability, special tooling or fixturing requirements, the complexity of the fabrication,
and our current production workload. We’ll give your work the attention it deserves to ensure
that it is successful right out of the gate. Talk to our sales team today to have them evaluate
your project.

What materials do you work with?

We fabricate components and assemblies from carbon steel, aluminum and stainless, including
most of varieties within those three groups of metals. If you have a special material application,
contact us to see if we can help.

What size fabrications suit you best?

We consider ourselves a light-gauge metal fabricator. That means that most components we
work with are made from ¼” thick metal (or thinner) and weigh less than 75 lbs. We do
manufacture complex welded assemblies up to about 500 lbs.

Do you offer engineering or design support?

Yes and no. Our engineering staff supports our customers with feedback on manufacturability
and suggestions for cost reduction. We don’t, however, offer full product design. Contact us
today to see if we can help.

What are your standard fabrication tolerances?

While every application is unique, depending on the material, size, how many bends and such,
we have created a basic guide for laser cut and formed parts that you might find helpful. You
can download that [here]. For specific information on your project, you’ll want to talk to our
sales team.#

What information do you need to be able to quote my fabrication project?

Providing complete project information is the best way to get a rapid quote turnaround and the
best pricing. Here’s what you’ll need to send in:
○ PDF Drawings (With notes/tolerances)
○ 3D CAD files (SolidWorks or STP format)
○ Quantities (Per Release and EAU)
○ Finish Requirements (Plating or Powder-coating specifications)

○ Weld Specifications (Including any required certifications)
○ Packaging Requirements (if needing other than bulk packing)

How do I know if my project quantities are a good fit for your operation?

Great question! Our specialty is ongoing, production fabrication, so we definitely shy away from
low-volume, one-time projects. Beyond that, it’s a little harder to pin down. I can say that
typically, on simple plates or brackets, we often run 5,000 or more parts per year and on more
complex fabrications, we typically run several hundred or more a year. The best way to
determine if your fabrication requirement is a good fit for us is to connect with a member of our
sales team.

What type of welding do you do?

We provide MIG, TIG, Spot and Projection welding in Steel, Stainless and Aluminum.

FREE eBook: Three Keys to Successful Metal Fabrication Sourcing

This resource is a must-read for anyone who has ever been frustrated with the results they’re getting from their suppliers and wished that it could be better. Inside you’ll discover how to:

Cut through all of the smoke and see how a supplier will really perform.
Avoid production down-time, reduce rework and actually save money.
Eliminate worry and get the sourcing results you deserve.

GET YOUR FREE EBOOK TODAY